Embedding Antenna Wire within A Non-Conductive Plastic Sheet by 60Khz Ultrasonic
Description:
Ultrasonic smart card welder, Which is also known as smart card antenna welding machine, smart card spot welding machine, smart card implantable antenna machine, is a professional device for the production of smart cards/ID cards, widely used in welding sheet positioning, antenna implanted. In recent years, it is an important application of ultrasonic welding.
60Khz Ultrasonic antenna wire technology is a high speed system is described by which copper antenna wires are embedded within an array of smart cards that are manufactured on a plastic sheet so as to lie in electrical contact with electronic chips that are mounted on respective cards. The system includes a slide assembly that carries an ultrasonic actuator. The tip of the ultrasonic actuator is connected to receive a supply of ultrasonic energy for melting a plastic card to form a path in which an antenna wire is to be embedded. There is a channel formed in the tip of the ultrasonic actuator through which a run of the antenna wire is fed so that an antenna may be installed at high speed directly within the path burned in the card.
Specifications:
| Type | QR-W60A |
| Frequency(KHz) | 60KHz |
| Trigger | External control or manual control |
| welder head | wear-resisting alloy steel above HRC55° |
| Threading hole | Φ0.3mm or Φ0.5mm |
| Power code | 2M or 5M |
| Generator | Digital generator V6.6 or analog generator ZJS-100 |
| Generator Size | 280*320*140mm(V6.6) 280*320*150mm(ZJS-100) |
| Cover dimension | Φ25X100mm |
| Cover material | Nylon or aluminum |
| Cooling way | compressed air cooling (Φ4mm conduit) |
| Speed | 0.1-0.3m/s |
| Thread fixed cycle | length 60000 m/s |
Feature of product:
1. The solder joint is firm and can be technically non-virtual soldering.
2. The solder joints are the same size, uniform lines and good consistency.
3. The solder joint is small, does not increase the quality of the coil, and is easy to press the package.
4. Elimination of the immersion tin process before welding, eliminating the need for an operating staff.
5. After welding, the welding of a product is faster than using a soldering iron.
6. The production process will not produce waste gas waste pollution, and work quietly and without noise.
7. Ultrasonic selects the frequency of 60KHz, and one machine uses 5-10 sets of ultrasonic products, and the welding speed is fast.
8. Low power consumption can save a lot of production costs for production companies.
Embedding Antenna Wire within A Non-Conductive Plastic Sheet by 60Khz Ultrasonic
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